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poland DB44 Female to Open End High Density Cable

HD44 female to open wire cable assembly, 44 pin D-sub breakout cable with UL20276 shielded wire, ferrite core for CNC, PLC, automation systems. Premier Cable # : PCM-0960

Category:

polandD-Sub Bus Connector

Product Description

 

HD44 Female to Open End Cable Assembly – 44 Pin High Density D-Sub Breakout Cable

 

PCM-0960 is a 44-pin HD D-sub female to open-end cable assembly designed for industrial signal breakout and custom wiring applications. It integrates a high-density HD44 female connector with a shielded UL20276 multi-pair cable and pre-stripped flying leads for direct termination, soldering, or customized connection. The cable assembly features EMI suppression with an integrated ferrite core, PVC strain relief, UNC4-40 locking screws, and 100% electrical testing for reliable signal transmission in industrial automation, CNC equipment, data acquisition systems, and legacy control platforms.

HD44 Female to Open End Cable Assembly

 

 

Specifications :

 

 

Part NumberPCM-0960
Connector AHD44 Female D-Sub
Connector BOpen End
Pins44 Pin
GenderFemale to Open End
Connector ShellNickel Plated Metal Shell
Insulator ColorBlack
Wire Gauge28AWG
Cable Outer DiameterØ8.0 mm
Open Wire Length75 ±10 mm
Wire Stripping Length3 ±1 mm
Ferrite Core Size17.5 × 28.5 × 11 mm
EMI ProtectionIntegrated Ferrite Core Near HD44 Connector
Strain ReliefPVC 45P Black Overmold Boot
Fixing ScrewUNC4-40 Locking Screw
Heat Shrink TubeØ8.0 × 25 mm
Insulation Resistance≥10 MΩ @ DC300V
Contact Resistance≤3Ω per Pin

 

 

Key Features :

 

 

Mechanical Strain Relief and Secure Mounting

The PVC molded strain relief reduces bending stress at the connector exit, while UNC4-40 screws provide secure mating with compatible D-sub interfaces.

Controlled Shield Termination Process

The cable braid is cut before the open-wire section, preventing shield extension into the flying lead area and maintaining controlled grounding requirements.

Integrated EMI Suppression Design

A ferrite core installed close to the HD44 connector helps reduce high-frequency noise and improve signal stability in applications with electrical interference.

Full Electrical Inspection Before Shipment

Each cable assembly undergoes 100% open circuit, short circuit, and miswire testing, with insulation resistance and contact resistance verification to ensure wiring accuracy.

Open-End Flying Lead Configuration

The cable terminates with pre-stripped individual wires, allowing engineers to perform custom soldering, terminal insertion, or direct integration into control cabinets and test equipment.
44-Pin High Density D-Sub Female Interface

The PCM-0960 uses an HD44 female connector with three-row high-density pin arrangement, providing 44 signal contacts in a compact D-sub housing for space-limited industrial control systems.

Shielded Multi-Pair Cable Construction

The UL20276 2825PRS+AEB cable contains 25 twisted pairs with aluminum foil shielding, supporting organized signal transmission and reducing electromagnetic interference in industrial environments.

 

 

Applications :

 


 

Data Acquisition Systems

Provides flexible signal access between measurement hardware and external terminal systems.

Legacy Industrial Equipment Replacement

Provides a practical replacement cable solution for older systems using HD44 D-sub connections.

Custom OEM Equipment Integration

Designed for OEM projects requiring specific pin mapping, cable length, and termination configurations.

Test and Measurement Equipment

Applied in electronic test platforms requiring high-density signal routing and shielded cable performance.

PLC Control Cabinets

Used as a breakout harness for PLC input/output signals, allowing engineers to customize field wiring connections.

Industrial Automation Equipment

Used for signal connection between controllers, I/O modules, and industrial control equipment requiring HD44 interfaces.

CNC Machine Systems

Suitable for CNC controllers, motion control devices, and machine retrofit wiring where customized signal breakout is required.

 

 


Drawing :

 

 

 

Premier Cable # : PCM-0960